Mining
productivity increases just an illusion Thursday, 29 March
2007
AFTER months of bad news on mining industry productivity, the
latest figures released by the Australian Bureau of Statistics
showed a marked rebound. It was part of a national recovery in
productivity performance and as one might expect, Federal Treasurer
Peter Costello was very pleased. By Michael Hugging, Principal,
Partners in Performance
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Mining sector productivity increased 1.4% in the
December quarter – a stark contrast to the 1.2% drop in the
September quarter. In the short term – and with an election around
the corner – that looks like good news for all concerned.
The
problem for the treasurer – and for the mining industry – is that
productivity figures are notoriously unreliable. Productivity
figures actually mask real productivity outcomes because they are
heavily influenced by changes in price.
The latest figures
for the mining industry are a case in point – artificially inflated
by high commodity prices with increased volume playing only a small
part in the reported increase in productivity.
This should
not overly concern the treasurer – no election was ever decided on
productivity figures. But for the mining sector, it may well become
a very serious matter.
The message here is clear. Miners
should not allow the recent figures to lull them into a false sense
of security. When as ABARE predicts in about two years global
commodity prices begin to fall, only those companies whose
operations are capable of continually improving their actual
productivity will continue to deliver the returns to which their
shareholders have become accustomed.
This is a significant
medium-term risk for the mining sector. And it needs some immediate
action if that risk is to be effectively managed. It's time to make
improvements while the sun shines.
In a tight labour market
where skill shortages, high turnover and recruitment bottlenecks
afflict almost every part of the industry, managing this risk
requires increased investment in both skills development and the
recruitment function.
When you think of training, you
generally picture new employees with little industry experience (of
which there are many in the mining sector at present) learning new
skills. But when you look at what's happening in the mining industry
labour market, the picture is more complex.
Along with
shortages of appropriately skilled labour comes increased staff
turnover as companies compete to poach the best and brightest. And
with that comes much more rapid promotion of line personnel into
management positions to fill the vacuum left by supervisors and
managers who've opted for greener pastures.
Coaching managers
how to manage becomes a critical part of any campaign to increase
site productivity – just as important as bringing on and upskilling
new employees.
But so is combating high turnover. There's
little value in accepting and reacting to high turnover when there
are practical things you can do to reduce it. The question is, where
to start?
Ironically, one of the most effective ways to
reduce turnover is to implement more rigorous performance
management. It's morale boosting and empowering for staff. At one
site recently, a new performance management system was introduced
for half the staff, amongst which turnover fell by 75%. The
remainder of the site, where the new system was only introduced as a
"light touch", experienced a 30% fall in turnover.
Better
performance management thereby delivers a double-barrelled benefit.
It improves the productivity of your existing workforce and
eliminates significant productivity lags associated with staff
turnover.
The other important element is recruitment. Whilst
many managers can identify the problem, most organisations still
don't manage their recruitment function as an important part of
their operational environment. Recruitment can itself be a
production bottleneck as operations await adequate skilled personnel
to meet increasing demand.
Generating "recruitment velocity"
– the ability to deliver the right number of people with the right
skills to the right place at the right time – is a discipline in
itself. A business needs to know how many people with what skills
will be needed when, and start recruiting with adequate time to meet
those needs.
The recruitment function needs to understand
where to find the skills required and what factors will attract and
retain those people to the organisation. And financial
considerations are only one part of the equation.
On one site
recently, management could not understand why despite painfully high
wage costs, turnover remained at unacceptably high levels and the
recruitment pipeline trickled rather than flowed. It turned out that
workers were opting for other sites with better social and community
infrastructure such as schools, sporting facilities, and
environmental conditions.
Dealing with such a wide range of
issues transforms recruitment into an integrated, highly strategic
part of an organisation's business. And it should be managed
accordingly.
The challenge of building ongoing productivity
improvement into the mining industry is unavoidable. Crunch time is
not too far over the horizon. Smart operators will start working
now, while productivity figures still look good on paper, to ensure
that profitability is underpinned by real
productivity.

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Limited
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WA Australia 6000 Postal Address PO Box 78, Leederville,
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